2025年12月3日星期三

Mgo SIP PANELS VS OSB SIPS

 The choice between MGO SIP Panels (Magnesium Oxide Structural Insulated Panels) and OSB SIP Panels (Oriented Strand Board Structural Insulated Panels) hinges primarily on performance requirements, particularly regarding fire and moisture. Both are high-performance building systems, but MGO offers superior non-combustibility and water resistance

Comparison Summary

MGO SIPs use Magnesium Oxide board as the exterior sheathing, which is a naturally non-combustible, mineral-based material. OSB SIPs use Oriented Strand Board (a wood composite) which is combustible.

This fundamental difference in sheathing material leads to the core advantages of MGO panels in fire safety, moisture resistance, and indoor air quality. OSB SIPs remain a strong and widely used alternative, typically favored for their lower cost and long-standing availability.

 

Detailed Comparison Table

FeatureMGO SIP PanelOSB SIP Panel
Sheathing MaterialMagnesium Oxide (MGO) BoardOriented Strand Board (OSB)
Fire ResistanceSuperior: Class A1/A Non-Combustible (Zero flame spread, resists fire up to $4$ hours). Does not emit toxic fumes when exposed to fire.Combustible: Wood-based. Requires chemical treatment for fire rating; emits smoke and fumes when burned.
Moisture ResistanceExcellent: Highly resistant to water, mold, and mildew. Does not warp, swell, or delaminate in high humidity.Low: Prone to swelling, warping, and deterioration from water exposure; susceptible to mold.
Structural StrengthVery high. Maintains strength and dimensional stability even when wet.High when dry, but strength can be compromised by moisture absorption.
Toxicity / VOCsZero VOCs, Formaldehyde-Free. Considered a "green building material."Can potentially off-gas formaldehyde from the adhesives used.
Pest ResistanceHighly resistant to insects and termites (mineral-based).Susceptible to termites and pests (wood-based).
Material CostHigher (Premium material).Lower (More common and affordable).
AvailabilityGrowing in popularity, but less common than OSB.Widely available and industry-standard.
WeightTypically heavier than OSB.Typically lighter than MGO.


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2025年12月2日星期二

MGO Flexible Sheathing Sheet

 The concept of "MGO Flexible Sheathing Sheet" refers to the thinner, lower-density versions of Magnesium Oxide (MGO) board that exhibit a surprising degree of flexibility compared to traditional, rigid building materials like thicker cement board or plywood.

While MGO board is an inherently cementitious and durable material, manufacturers engineer specific products to be flexible enough for certain applications.

Key Characteristics of Flexible MGO Sheathing

The "flexibility" of MGO sheathing is a relative term. It is achieved through:

  1. Reduced Thickness: The flexibility is directly tied to the panel's thickness. MGO sheets in the 3 mm (1/8") to 6 mm (1/4") range are considered flexible, allowing them to bend significantly without breaking.
  2. Lower Density: These thinner, more flexible sheets often have a slightly lower density compared to the high-density structural floor panels, contributing to their improved workability.
  3. Fiberglass Reinforcement: Like all quality MGO products, these sheets contain multiple layers of high-tensile fiberglass mesh. The mesh is what allows the sheet to bend without fracturing the mineral core, much like rebar in concrete.

Primary Applications

The main purpose of flexible MGO sheathing is to conform to curved or non-planar surfaces, particularly in situations where high fire-resistance is required.

  • Curved Walls and Ceilings: The most common use is creating curved architectural features in highly fire-rated environments, such as lobby accents, curved partitions, or dome ceilings.
  • Mobile and Modular Construction: The light weight and flexibility make the thinner sheets easy to handle and ideal for use in mobile homes, RVs, and modular structures where minimizing weight is crucial.
  • Surface Backing/Underlayment: The thin sheets are often used as a fire-rated substrate for finishes like veneer, decorative laminates, or wallpaper, especially when non-combustibility is a requirement for the assembly.
  • Tile Backer: Thin MGO sheets (e.g., 21/4''or 6 mm) are popular as tile backer board in wet areas due to their excellent moisture and mold resistance.3

Bending Radius (Approximate)

The actual bending radius depends heavily on the specific manufacturer, density, and thickness. For thin, utility-grade MGO sheets 3 mm or 6 mm, the bending capacity can be quite impressive:

  • 3 mm (1/8"): Can often be bent to a radius as tight as 1 foot (300 mm) or less for gentle curves.
  • 6 mm (1/4"): Can typically be bent to a radius of approximately 2 feet (600 mm) or more

Important Note on Flexibility and Structural Integrity:

It is crucial to understand that MGO's flexibility is generally inversely proportional to its structural rating. The thin, flexible sheets are not typically used as load-bearing or structural sheathing (which requires 1/2'' or thicker panels) but rather as a non-structural fire- and moisture-resistant skin.


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2025年11月30日星期日

MgO Non-Combustible Structural Floor Panels

 MGO structural floor panels are engineered to be a superior, single-layer replacement for traditional plywood/OSB subflooring, often eliminating the need for a secondary poured gypsum underlayment for fire rating.

Key Features of MGO Structural Floor Panels

These panels are designed specifically to carry loads and meet stringent building codes for floor/ceiling assemblies.

  1. Non-Combustibility and Fire Rating
  • ASTM E136 Non-Combustible: MGO is inherently non-combustible. It receives a rating of 0 Flame Spread and 0 Smoke Developed Index under ASTM E84 testing, meaning it will not fuel a fire.
  • Structural Fire Resistance: When used in an approved assembly (joists, insulation, MGO panel, and ceiling material), these panels are certified to meet 1-hour and 2-hour fire resistance ratings under ASTM E119 / UL 263 protocols. This is a primary benefit over standard wood subfloors.
  • Safety Mechanism: MGO contains chemically bonded water molecules. When exposed to high heat, this water is released as steam, which helps cool the surface and slow the spread of fire.
  1. Structural Capacity
  • Single-Layer Use: Panels, typically 3/4'' (20 mm) thick, are engineered to serve as the single structural subfloor layer, spanning joists up to 24 inches on center (OC).
  • Load Bearing: They are rated for robust structural capacity, with some products listing allowable loads of 133 psf (pounds per square foot) at common deflection limits (L/480).
  • Dimensional Stability: Unlike OSB or plywood, MGO panels maintain exceptional dimensional stability when exposed to moisture (they won't swell, warp, or delaminate).
  1. Edge Profiles
  • Tongue & Groove (T&G): This is the most common and desirable profile for subflooring. The interlocking edges eliminate the need for joint blocking, ensure positive alignment, and transfer loads effectively across the floor system.
  • Square Edge: Available for applications where joint blocking or a specific assembly dictates a square profile.
  1. Environmental & Health Benefits
  • Sulfate-Based Formula: High-quality products use a Magnesium Sulfate formulation instead of the older Magnesium Chloride formula. This is critical because the chloride-based formulation can be highly corrosive to metal fasteners and structural components over time.
  • Non-Toxic: Free of harmful chemicals like asbestos, crystalline silica, formaldehyde, and VOCs, contributing to better indoor air quality.

 

Typical Specification Summary

SpecificationDetail
Typical Thickness3/4''(Nominal 20 mm)
Standard Size4' x 8' or 4'x 10'
Fire Rating (Panel)ASTM E84: Flame Spread 0 / Smoke Developed 0
Fire Rating (Assembly)ASTM E119 / UL 263: 1-Hour or 2-Hour Floor/Ceiling Assemblies
Max Span Rating24" On Center (OC)
Recommended FormulaMagnesium Sulfate based (Chloride-free)

 

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2025年11月27日星期四

Magnesium Oxide (MGO) Board Tongue & Groove (T&G) Exterior Horizontal Siding

 

That is a very specific product configuration: Magnesium Oxide (MGO) Board Tongue & Groove (T&G) Exterior Horizontal Siding.

This product combines the core benefits of MGO board with a popular siding installation profile.

Product Description and Purpose

  1. The Core Material: MGO Board

MGO board is a mineral-based cementitious building material composed mainly of Magnesium Oxide (MgO) and Magnesium Sulfate ($\text{MgSO}_4$).

  • Key Benefits:
    • Non-Combustible (Class A/A1 Fire-Rated): Provides superior fire safety.
    • Water & Moisture Resistant: Does not swell, warp, or delaminate when exposed to moisture (unlike wood or gypsum).
    • High Strength: Offers excellent impact and flexural strength.
    • Mold/Mildew Resistance: Due to its inorganic nature.
    • Health Safe: Typically free from VOCs, formaldehyde, and asbestos.
  1. The Profile: Tongue & Groove (T&G) or Shiplap

The T&G or Shiplap edge profile is engineered for exterior cladding for several functional reasons:

  • Hidden Fasteners: The fasteners (screws or nails) are driven through the 'tongue' or 'rabbet' and concealed by the next board's 'groove' or overlap, resulting in a clean, face-fastener-free aesthetic.
  • Easy Alignment: The interlocking edges ensure quick, straight, and precise horizontal alignment during installation.
  • Weather Protection: The overlapping or interlocking joint helps to shed water away from the wall assembly and prevents wind-driven rain from penetrating the air barrier directly behind the siding.
  • Horizontal Siding: Refers to the way the boards are oriented on the wall (parallel to the ground), creating the familiar appearance of traditional clapboard or plank siding

Exterior Application Notes

When MGO board is specifically used as an exterior cladding or siding, it is critical to distinguish between its use as a Structural Sheathing and an Finished Siding Product.

  1. MGO T&G as Structural Sheathing (Most Common Use)

In this context, the MGO board is used underneath the final cladding (like stucco, brick, or wood siding).

  • Purpose: To provide a non-combustible, moisture-resistant layer that adds structural support and acts as the fire-rated substrate for the entire wall assembly.
  • Profile: The T&G or Shiplap edges allow the sheets (often $4' \times 8'$ or $4' \times 10'$) to lock together, providing a better shear wall connection than standard square-edge panels.

MGO T&G as Finished Siding (Aesthetic Cladding)

  • Purpose: The MGO board is the visible, final finish of the exterior wall.
  • Profile: Typically sold as narrow planks (e.g., 6-inch or 8-inch wide) with a T&G or Nickel Gap profile.
  • Finish: For this application, the product must have a specialized, high-performance exterior coating (paint, texture, or wood-grain finish) applied by the manufacturer or the installer to protect the MGO matrix from long-term UV exposure and freeze-thaw cycles.

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2025年11月26日星期三

High-strength fiber cement rainscreen panel

 A high-strength fiber cement rainscreen panel refers to a specialized, High-Density Fiber Cement (HDFC) product used as the exterior cladding in a ventilated facade system.

This material is engineered for superior architectural performance, offering exceptional durability, fire resistance, and long-term aesthetic appeal, making it ideal for commercial and high-end residential projects

Key Characteristics of High-Density Fiber Cement (HDFC)

The "high-strength" designation comes from the manufacturing process, where the cement, cellulose fiber, and mineral components are compressed under immense pressure (often around 12,000 tons). This process creates a material with distinct advantages over standard, medium-density fiber cement:

Density and Strength: HDFC panels typically have a density greater than 5$1,500 \text{ kg/m}^3$ (Grade IV), resulting in significantly higher flexural strength (up to 40% stronger than medium-density options).6 This makes them highly resistant to impact, cracking, and damage from high wind loads.7

Through-Color Pigmentation: Many HDFC panels are through-colored, meaning the color and finish are integrated throughout the entire panel body, not just a surface coating. This ensures that scratches, cuts, and panel edges blend seamlessly and do not require painting, sealing, or frequent maintenance.

Moisture Resistance: The high compression drastically reduces the material's porosity, leading to minimal water absorption. This enhances the material's durability against freeze/thaw cycles, prevents swelling or warping, and resists mold/algae growth.

Fire Performance: HDFC is naturally non-combustible and classified to meet high fire standards (e.g., ASTM E136 or A1 non-combustibility), making it a safe choice for mid-rise and high-rise applications


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Matt, silk, smooth surface finish through color fiber cement board

 

The description you provided—"Matt, silk, smooth surface finish through color fiber cement board"—refers to a premium category of High-Density Fiber Cement Façade Panel specifically engineered for contemporary architectural cladding.

The combination of those terms defines the material's two most critical features: the color consistency and the subtle sheen of the top coating.

Understanding the Finish Terms

These terms describe the level of light reflection and the tactile quality of the panel's protective surface layer, which is applied over a pigmented, through-colored core.

TermMeaning for Fiber Cement PanelsAesthetic Result
Through-ColorThe color is mixed into the fiber cement slurry before it is pressed. If the board is cut, scratched, or chipped, the color remains consistent from the core to the surface.Superior durability and low maintenance as cuts and wear marks are less noticeable than with a surface-painted board.
Smooth SurfaceThe panel has a perfectly flat, non-textured finish, unlike wood-grain or stucco-like siding.A sleek, modern, and monolithic appearance.
Matte & SilkThese terms describe the very low to low-level gloss of the final protective coating. They are often used together to describe a sophisticated finish that is not high-gloss:The finish is refined and elegant. It reflects light softly, avoiding the harsh glare of a glossy panel. This subtle sheen enhances the panel's color and depth without highlighting imperfections.

 

  • Matte: A flat, non-reflective finish that absorbs light.
  • Silk (or Satin): A low-level sheen that offers a soft, polished appearance, often making the panel easier to clean and providing better abrasion resistance than a pure matte.

The use of both "matte" and "silk" together often indicates a coating that achieves a "matte-satin" look, where the texture is smooth, and the slight light reflection offers depth and durability.

 Common Product Examples

This specific finish is a hallmark of high-end, European-style fiber cement façade systems used in ventilated rainscreen applications.

A prominent example that uses this exact terminology is the EQUITONE [natura] product line.

  • EQUITONE [natura]: This product is described as having a "Matte, silk, smooth surface finish" where a translucent coating is applied over the through-colored core. This coating allows the raw, subtle texture of the fiber cement material and embedded fibers to be faintly visible beneath the surface, giving the panel a natural, non-uniform aesthetic depth.

Other manufacturers offer similar options that blend a smooth surface with a through-colored core and a low-sheen protective topcoat.

Applications and Benefits

Boards with this finish are primarily used for:

  • Exterior Façades (Rainscreen Cladding): Their durability, UV stability, fire resistance, and superior aesthetics make them ideal for modern commercial, institutional, and luxury residential projects.
  • Feature Walls/Interior Cladding: Used in lobbies, auditoriums, and other high-end interior spaces where a durable, clean, and non-combustible surface is required.

The key benefit of this finish is the combination of visual elegance (smooth, subtle sheen) and functional durability (through-color composition and protective coating).


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2025年11月23日星期日

Translucent/matte smooth surface fiber cement board

 That description refers to a specific type of premium fiber cement board used primarily for rainscreen façades that combines a unique aesthetic with the durability of fiber cement.

The key features define a product that is not fully opaque but is also not a clear pane:

Product Identity: Translucent/Matte Smooth Surface

The combination of "translucent" and "matte smooth surface" refers to a product that features a clear or lightly-tinted coating over a colored fiber cement base.

  • Matte Smooth Surface: This coating is applied to create a perfectly flat, non-reflective finish, which is highly sought after in modern architecture for its elegant, monolithic look.
  • Translucent Coating: This is the most distinct feature. The top coat is transparent or semi-transparent, allowing the natural, subtle nuances and texture of the fiber cement material beneath to be seen. This highlights the embedded cellulose fibers and mineral aggregates, giving the final panel a visually rich, deep, or slightly mottled appearance that changes with light. It is often described as a sophisticated satin surface.

Benefits of the Translucent Finish

  1. Aesthetic Depth: It prevents the panel from looking like a flat, uniform layer of paint. Instead, it adds visual depth and highlights the raw, mineral character of the cement.
  2. Highlighting the Base: The coating often sits on a pigmented, through-colored base, meaning the base color is visible, and the translucent top layer enhances its richness.
  3. Protection: The translucent coating is usually an extremely durable, UV-stable finish (often acrylic or a proprietary polymer) that provides a protective barrier against weathering, dirt, and water, ensuring a long service life.

 

These panels are commonly used for exterior rainscreen cladding on commercial buildings, schools, and high-end residential projects where design sophistication and maintenance-free durability are critical.

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